Explore my journey of innovation through a showcase of designs

that merge functionality with creative engineering.

Explore my journey of innovation through a showcase of designs

that merge functionality with creative engineering.

Sustainable Design and ​Manufacturing of Coaxial Helical ​Inline Gearbox

Analytical Design and Optimization ​of Spur Gear Transmission

Advanced Analytical Studies of ​Shaft Diameters in

Load-Bearing Applications

Development of Shape Sensing Prototype for ​Minimally Invasive Surgery (MIS)

This cutting-edge project aimed at creating a shape-sensing prototype for minimally invasive surgery ​(MIS) to enhance precision and reduce instrument size.

Problem

Action

Results

Minimally Invasive Surgery (MIS) requires ​highly precise and small instruments to ​improve patient outcomes and reduce ​recovery times. Traditional instruments lack ​the necessary precision, leading to ​potential complications and less effective ​procedures.

Developed a prototype utilizing optical ​fibers, optocouplers, and motors integrated ​with advanced CAD software (CREO, ​Fusion 360, Onshape, SolidWorks) and ​programming languages (Python, C++, ​MATLAB). The design focused on optical ​reflectance measurements and 3D printing ​techniques to create a highly precise and ​cost-effective surgical instrument.

The new shape-sensing prototype ​significantly improved the accuracy of MIS ​procedures, allowing for smaller and more ​precise surgical instruments. This ​innovation has the potential to ​revolutionize MIS by enhancing patient ​safety and surgical outcomes.

Enhancement of Desert Cooler

Efficiency Using Nanoparticles

This project investigated the use of nanoparticles to enhance the performance of evaporative ​cooling systems, focusing on improving heat transfer and overall cooling efficiency.

Problem

Traditional evaporative cooling systems ​often struggle with inefficiencies in heat ​transfer, leading to suboptimal cooling ​performance. This limitation affects the ​system's ability to maintain low ​temperatures, especially in arid climates.

Action

Explored the integration of graphene ​nanoparticles into the cooling system. The ​project involved experimenting with fiber ​nets infused with graphene nanoparticles ​to enhance heat transfer between water ​and air. Various testing scenarios were ​conducted to measure the system's ​performance improvements.

Results

The integration of graphene nanoparticles ​significantly increased the cooling ​efficiency and reduced the dry bulb ​temperature in evaporative cooling ​systems. This advancement provides a ​sustainable and cost-effective solution for ​enhancing cooling performance in hot and ​dry climates.

High-Pressure Die-Set Design for

Automotive Front Shock Towers

This project focused on designing a robust die-set system for high-pressure die casting, targeting ​the structural integrity and manufacturability of automotive front shock towers.

Problem

Automotive front shock towers require a ​design that ensures structural integrity ​while accommodating the complexities of ​high-pressure die casting. Traditional ​methods often fall short in optimizing the ​design for both strength and ​manufacturability, leading to inefficiencies ​and potential failures.

Action

Leveraged CAD software and simulation ​tools to conduct structural optimization of ​the shock tower. The project involved ​detailed design and analysis for ​manufacturability, ensuring that the die-set ​system met the required specifications for ​high-pressure die casting processes.

Results

The optimized die-set design enhanced the ​structural integrity and manufacturability of ​automotive front shock towers. This ​improvement led to increased durability ​and efficiency in the manufacturing ​process, contributing to overall vehicle ​safety and performance.

Advanced Analytical Studies of Shaft Diameters

in Load-Bearing Applications

This project involved a comprehensive engineering analysis to determine the optimal shaft diameters for load-bearing ​applications, focusing on enhancing mechanical integrity and compatibility with standard industrial components.

Problem

Action

Results

Incorrect shaft diameter selection in load-​bearing applications can lead to ​mechanical failure, reduced efficiency, and ​increased maintenance costs. The ​challenge lies in determining the optimal ​shaft diameter that meets specific load ​conditions and power requirements.

Conducted detailed engineering analysis ​and design modifications to identify the ​optimal shaft diameters for various load ​conditions. This included calculating the ​stress distribution, deflection, and critical ​speed for shafts. The project implemented ​effective design changes based on the ​findings to enhance the mechanical ​integrity of the shafts.

The study resulted in the selection of shaft ​diameters that improved the compatibility ​with standard industrial components, ​leading to increased reliability and reduced ​maintenance costs. These findings ​contribute to safer and more efficient load-​bearing applications.

Analytical Design and Optimization

of Spur Gear Transmission

This project focused on the analytical design and optimization of a spur gear transmission system

to enhance load distribution and mechanical efficiency.

Problem

Inefficient load distribution and suboptimal ​gear dimensions in spur gear transmissions ​can lead to increased wear, noise, and ​reduced performance. The goal was to ​optimize the transmission system to ​overcome these challenges and improve ​overall reliability.

Action

Performed rigorous analytical calculations ​to determine precise gear dimensions and ​profiles, ensuring optimal load distribution. ​The project utilized standard machine ​elements and incorporated design ​modifications based on the analysis to ​enhance the transmission system's ​mechanical efficiency.

Results

The optimized spur gear transmission ​system exhibited increased reliability and ​performance, resulting in smoother ​operation and extended lifespan. This ​improvement significantly reduced ​maintenance needs and operational costs.

Sustainable Design and Manufacturing

of Coaxial Helical Inline Gearbox

This project centered on the sustainable engineering and dimensional analysis of a coaxial helical inline gearbox, ​emphasizing eco-friendly design practices and enhanced functionality.

Problem

Traditional gearbox designs often neglect ​environmental considerations, leading to ​excessive waste and inefficient resource ​use. The project aimed to incorporate ​sustainability into the design and ​manufacturing process, improving the ​gearbox’s efficiency and longevity.

Action

Utilized advanced CAD tools and standard ​component integration to engineer a coaxial ​helical inline gearbox. The project focused ​on eco-friendly design practices, including ​material selection and manufacturing ​processes that reduce environmental impact ​while ensuring adherence to critical ​mechanical specifications.

Results

The sustainable design and manufacturing ​approach enhanced the gearbox’s ​functionality and longevity, resulting in a ​more efficient and eco-friendly product. ​This innovation offers a practical solution ​for reducing the environmental footprint in ​mechanical engineering applications.